PVC Board Production Line

Description

Used Battenfeld-Cincinnati PVC board production line was manufactured in 2012 and decommissioned in 2017. Approximately 1110 running hours. Electrical components manufactured by Siemens (Germany). CE marked.

Main Equipment List:
1) 135mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Year of manufacture: 2012
Model: Argos 135PL
L/D ratio: 28:1
Application: Profile / Pipe / Sheet
Running hours: 1110 hours
Maximum output: 1350 kg/hour
(Advantages)
- 4-shaft gear technology
- 100% fully insulated barrel
- Four-shift concept
- Long processing unit
- APC high-capacity air cooling
- Mo-plasma coated screws
- Homogeneous temperature distribution

2) 58mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Year of manufacture: 2012
Model: Titan 58P
27.5 kW AC motor
Screw speed: Max. 29 rpm
Number of barrel zones: 4
Number of sieve zones: 4
Hopper volume: 170 litres

3) Pre-mixing system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
Maximum capacity: 2500 kg/hour
(Advantages)
Dynamic pre-mixing system for multiple materials
Positioned directly above the intake unit
Improves material homogenisation
Increases screw filling factor
Enhances uniform foaming process

4) Sheet die (Flat die)
Manufacturer: EMO (Austria)
Year of manufacture: 2012
Model: E-SD1-1400
Die body dimensions: 1400 x 330 x 500 mm
Weight with assembled parts and adapter: approx. 1750 kg
Operating pressure: Maximum 250 bar
Exit width: 1400 mm
Die body material: 1.2316 Hardened to 980–1100 N/mm²
Polymer sliding surfaces: Polished Ra < 0.1 μm
                         Lip polished Ra < 0.05 μm
Flow channel: Coat hanger distributor
Heating: Electrical heating (heater cartridge)
Heating power: 20 kW, 230 V
Operating temperature: up to 300 °C
(Advantages)
- Stainless steel construction
- Easier to clean (polished) compared to chrome-plated dies
- Burn damage can be repaired more easily than re-chroming
- Chrome or chromium nitride plated surface (optional for C-PVC or tin stabilisation)
Optimised flow characteristics
- Computer-calculated melt flow channel
- Even melt distribution via coat hanger die channel
- Low melt pressure due to large melt channel volume
- Flexible lip

5) Fast gap system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Constant and even gap adjustment across the entire die width
Adjustment via hand wheel or electrically
Adjustment range ± 3 mm

6) Polishing unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Up to 2 inch thickness
Electrical gap adjustment
Rolls up to 2800 mm total width
Line speed 0.1 – 5(10) m/min
Constant roll surface temperature ± 0.5 °C
Automatic roller gap adjustment

7) LDFF Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Cooling rolls outer diameter 100 mm
Separately height-adjustable rolls
3 pairs of rollers

8) Intensive Cooling Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Hardened skin (passes thumbnail test)
Better tolerances (¼ of ISO standard)
Prevents yellowing effect
Shorter cooling length (approx. 5 m)
Possibility of automatic thickness measurement

9) Side and Trim cutting machine
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Precise width of finished sheet
No flexing of blades
Easy to operate
Exact 90-degree cut
No noise or dust
Sheet thickness up to 31.7 mm

10) Cutting saw
Cutting speed: 0–8 m/min
Minimum sheet length: 300 mm
Ability to cut within tolerance of ± 0.5 mm