55" Wide PVC Board Production Line

Description

Used Battenfeld-Cincinnati PVC board production line was manufactured in 2012 and decommissioned in 2017. Running hours approximately 1110 hours. Electrical devices manufactured by Siemens (Germany). CE marked.
Main Equipment List:
1) 135mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Part of SMS Group)
Year of manufacture: 2012
Model: Argos 135PL
L/D ratio: 28:1
Application: Profile / Pipe / Sheet
Running hours: 1110 hours
Maximum output: 1350 kg/hour
(Advantages)
- 4-shaft gear technology
- 100% fully insulated barrel
- Four-shift concept
- Long processing unit
- APC high-capacity air cooling
- Mo-plasma coated screws
- Homogeneous temperature distribution

2) 58mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Part of SMS Group)
Year of manufacture: 2012
Model: Titan 58P
27.5 kW AC motor
Screw speed: Max. 29 rpm
Number of barrel zones: 4
Number of sieve zones: 4
Hopper volume: 170 litres

3) Pre-mixing system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
Maximum 2500 kg/hour
(Advantages)
Dynamic pre-mixing system for multiple materials
Positioned directly above the intake unit
Improves material homogenisation
Increases screw filling factor
Enhances uniform foaming process

4) Sheet die (Flat die)
Manufacturer: EMO (Austria)
Year of manufacture: 2012
Model: E-SD1-1400
Die body dimensions: 1400 x 330 x 500 mm
Weight with assembled parts and adapter: approx. 1750 kg
Operating pressure: Maximum 250 bar
Exit width: 1400 mm
Die body material: 1.2316, hardened to 980–1100 N/mm²
Polymer sliding surfaces: Polished Ra < 0.1 μm
Lip polished Ra < 0.05 μm
Flow channel: Coat hanger distributor
Heating: Electrical heating (Heater cartridge)
Heating power: 20 kW, 230 V
Operating temperature: Up to 300 °C
(Advantages)
- Stainless steel construction
- Easier to clean (polished) compared to chrome-plated dies
- Burn damage can be repaired more easily compared to re-chroming
- Chrome or chromium nitride plated surface (optionally for C-PVC or tin stabilisation)
- Optimised flow characteristics
- Computer-calculated melt flow channel
- Even melt distribution via coat hanger die channel
- Low melt pressure due to large melt channel volume
- Flexible lip

5) Fast gap system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Constant and even gap adjustment across the entire die width
Adjustment by handwheel or electrically
Adjustment range ±3 mm

6) Polishing unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Up to 2 inch thickness
Electrical gap adjustment
Rolls up to 2800 mm total width
Line speed 0.1 - 5 (10) m/min
Constant roll surface temperature ±0.5 °C
Automatic roller gap adjustment

7) LDFF Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Cooling rolls outer diameter 100 mm
Separate height adjustable rolls
3 pairs of rollers

8) Intensive Cooling Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Hardened skin (passes thumb nail test)
Improved tolerances (¼ of ISO standard)
Prevents yellowing effect
Shorter cooling length (approx. 5 m)
Capability for automatic thickness measurement

9) Side and Trim cutting machine
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
Precise width of finished sheet
No blade flexing
Easy operation
Exact 90 degree cut
No noise, no dust
Sheet thickness up to 31.7 mm

10) Cutting saw
Cutting speed: 0–8 m/min
Minimum sheet length: 300 mm
Capability to cut within ±0.5 mm tolerance