Battenfeld-Cincinnati 135 mm PVC Board Production Line

Description

Used Battenfeld-Cincinnati PVC board production line was manufactured in 2012 and decommissioned in 2017. Running hours approximately 1110 hours. Electrical devices manufactured by Siemens (Germany). CE marked.
Main Equipment List:
1) 135mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Part of SMS Group)
Year of manufacture: 2012
Model: Argos 135PL
L/D ratio: 28:1
Application: Profile / Pipe / Sheet
Running hours: 1110 hours
Maximum output: 1350 kg/hour
(Advantages)
- 4-shaft gear technology
- 100% fully insulated barrel
- Four-shift concept
- Long processing unit
- APC high-capacity air cooling
- Mo-plasma coated screws
- Homogeneous temperature distribution

2) 58mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Part of SMS Group)
Year of manufacture: 2012
Model: Titan 58P
27.5 kW AC motor
Screw speed: Maximum 29 rpm
Number of barrel zones: 4
Number of sieve zones: 4
Hopper volume: 170 litres

3) Pre-mixing system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
Maximum capacity: 2500 kg/hour
(Advantages)
- Dynamic pre-mixing system for multiple materials
- Positioned directly above the intake unit
- Improves material homogenisation
- Increases screw filling factor
- Enhances uniform foaming process

4) Sheet die (Flat die)
Manufacturer: EMO (Austria)
Year of manufacture: 2012
Model: E-SD1-1400
Die body dimensions: 1400 x 330 x 500 mm
Weight with assembled parts and adapter: approx. 1750 kg
Operating pressure: Maximum 250 bar
Exit width: 1400 mm
Die body material: 1.2316 Hardened to 980~1100 N/mm²
Polymer sliding surfaces: Polished Ra < 0.1 μm
Lip: Polished Ra < 0.05 μm
Flow channel: Coat hanger distributor
Heating: Electrical heating (Heater cartridge)
Heating power: 20 kW, 230 V
Operating temperature: up to 300 °C
(Advantages)
- Stainless steel construction
- Easier to clean (polishing) compared to chrome plated dies
- Burn damages can be repaired easily, unlike re-chroming of dies
- Chrome or chromium nitride plated surface (optional for C-PVC or tin stabilisation)
- Optimised flow characteristics
- Computer-calculated melt flow channel
- Even melt distribution via coat hanger die channel
- Low melt pressure due to large melt channel volume
- Flexible lip

5) Fast gap system
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
- Constant and even gap change over entire die width
- Adjustment by hand wheel or electrically
- Adjustment range ±3 mm

6) Polishing unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
- Up to 2 inch thickness
- Electrical gap adjustment
- Rolls up to 2800 mm total width
- Line speed 0.1 – 5 (10) m/min
- Constant roll surface temperature within ±0.5 °C
- Automatic roller gap adjustment

7) LDFF Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
- Cooling rolls with outer diameter 100 mm
- Separate height adjustable rolls
- Three pairs of rollers

8) Intensive Cooling Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
- Hardened skin (passes thumbnail test)
- Improved tolerances (¼ of ISO standard)
- Prevents yellowing effect
- Shorter cooling length (approx. 5 m)
- Capability for automatic thickness measurement

9) Side and Trim cutting machine
Manufacturer: Battenfeld-Cincinnati (Germany)
Year of manufacture: 2012
(Features)
- Precise width of finished sheet
- No flexing of blades
- Easy handling
- Exact 90-degree cut
- No noise or dust
- Suitable for sheet thickness up to 31.7 mm

10) Cutting saw
Cutting speed: 0 – 8 m/min
Minimum sheet length: 300 mm
Capability to cut within ±0.5 mm tolerance