Cube Sugar Producing and Packaging, 12.5 Ton/Day

Description

Here is the text translated into British English (en-GB):

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**New fully automatic 12.5 TPD cube sugar producing and packaging facility 400R**

1. **General specifications of the facility**

The fully automatic cube sugar producing and packaging facility 400R is a highly productive line, where every part in contact with sugar is made of AISI 304 stainless steel.
The latest technology is used in this facility. All immediate parts, such as motors, rolling bearings, cylinders, are products of companies whose quality is internationally recognised.
The facility is designed to operate continuously for 24 hours. Certified by ISO 9001:2000 quality certification.
The machine complies with operator and environmental safety regulations. First-class workmanship is matched by equipment of the same quality in this machine.

2. **Technical specifications of the facility**

| Specification | Value |
|---------------------------------------------|------------------------------------------|
| 1. Code | 400R |
| 2. Capacity | 12,500 boxes / 24 hours (1 kg) |
| 3. Produced cube sugar dimensions | To be specified by the customer |
| 4. Internal dimensions of the box | To be specified by us according to dimensions |
| 5. Quality of the sugar | Dry, refined (approximately 0.05% humidity), white, consistent crystalline sugar with 0.3 – 0.8 mm particle size |
| 6. Water quality | Drinkable water |
| 7. Carton quality of the box | Suitable for food codex, 9% humidity (+/- 2%), 430 micron (+/- 10%). Hardness degree should be DIN 53121 (greater than or equal to 30%) |
| 8. Glue quality | Henkel Technomelt Q 2264 TR |
| 9. Installed electrical power | 110 kW |
| 10. Average electrical consumption | 55 kW |
| 11. Compressed air consumption | 6 - 8 bar, 200 Nl/min (oil and dust free) |
| 12. Water consumption | 2 m³ / 24 hours |
| 13. Colour of the machine | Metallic grey |
| 14. Length of the facility | Up to the dimensions of cube sugar |
| 15. Width of the facility | Up to the dimensions of cube sugar |
| 16. Height of the facility | 4 metres (standard) |
| 17. Environment for the facility | Dust free & maximum 70% relative humidity |

- 1 unit crystal sugar feeding unit with helical system
- 1 unit cube sugar pressing head with mould system
- 1 unit mixer
- 1 unit filling hopper set
- 1 unit R type drum system
- 1 unit stainless steel drum chassis
- 1 set drying tunnels
- 1 set cooling tunnels
- 1 unit filling automation
- 1 unit box making machine with glue
- Aluminium conveyor system for box transfer
- 1 unit box covering machine
- 1 unit glue system
- 1 unit electrical panel
- User guide
- Installation
- Operator training

3. **Optional extras**
The equipment listed below is not essential for the machine’s operation. These items provide additional features and the choice to select them is entirely at the customer’s discretion.

3.1 **Check weight control unit**
This unit is used to monitor the weight of the product in grams, as specified on top of the product. It can be assembled onto the outlet conveyor and is a portable unit. It features a dedicated PLC and reports average product weight, numbers, etc. to the operator via the touch screen.

3.2 **Ink-jet dating unit**
This unit automatically marks finished bags with the date and/or production data.

3.3 **Metal detector before the line**
This unit detects metal in the crystal sugar before it enters the system.

3.4 **Metal detector after the line**
This unit detects metal in the crystal sugar after processing.

3.5 **Cube sugar crushing machine**
This machine is designed to crush sugar cubes that are waste from faulty boxes. The sugar loaded into the specially designed silo atop the crushing machine is crushed by special knives inside the machine, resulting in a mixture of powdered and crystalline sugar. The crushed sugar is collected at the front of the machine.

3.6 **Complete sugar mould set**

3.7 **Locked box production and closing system - difference**
This machine folds and locks pre-made boxes, producing boxes with open covers. It automatically adjusts its speed based on signals from the filling automation. It operates when the filling automation requires boxes and stops when the necessary number of boxes is produced.

3.8 **Hot melt glue spraying system**

3.9 **Humidity control equipment**

3.10 **0.5 kg box filling modification**

3.11 **Automatic case packer**

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