175" WIDE, 4.46M WIDE, BLACK CLAWSON PAPER MACHINE. 1969 MANUFACTURE WITH VARIOUS UPGRADES. PRESS 1987 BY VALMET, FLOWBOX 1988 BY BLACK CLAWSON. DECKLE 4460MM, PRODUCT SEMI CHEMICAL FLUTING, GSM RANGE 100 TO 240, PRODUCTION 18 TO 30 TONS/HOUR. DRIVE ON R/H FROM FLOWBOX. SPEED 450 TO 650 M/MINUTE. THE MACHINE HAS A SECTIONAL ELECTRIC DRIVE BY ABB, AND IT HAS AN ENCLOSED GEAR DRIVE SYSTEM. BASEMENT MACHINE WITH THREE OVER HEAD CRANES IN THE MACHINE HOUSE. PRODUCTION DETAILS:
APPROACH FLOW
AHLSTROM FIVE STAGE L.D. CLEANERS, YEAR 1991, TWO OFF JYLHAVARA A JS280 PRESSURE SCREENS, YEAR 1979, WITH 1MM SLOTTED BASKETS, REJECT SCREENS IS A BCI 24PB SCREEN AND REJECTS TO A VOITH 1000 VIBRATING SCREEN.
BACKWATER THICKENING BY SIMON HOLDER DRUM THICKENER.
VACUUM PUMP SEALING WATER IS TREATED BY A MICRO FILTER.
DE AERATION BY DECULATOR MOUNTED ON MACHINE HOUSE ROOF.
PAPER MACHINE
MACHINE PRODUCTION
GRADE REEL UP SPEED M/MIN
112 640 19.56
120 600 19.65
127 600 20.8
140 590 22.5
150 580 23.7
160 500 21.8
165 530 23.8
175 525 25.1
200 460 25.1
210 450 25.8
220 430 25.8
240 355 23.2
GSM X M/MIN X 60 X GROSS DECKLE (M) = T/HR
AVERAGE GROSS DECKLE 4.55 M
WIRE PART
BCI FLOWBOX, YEAR 1988, AIR PAD PRESSURE OPERATION, ONE EVENER ROLL, WIRE WIDTH 4950MM, CENTRES 5095MM, CONSISTENCY 0.8 TO 1.4%, MANUAL MICRO SLICE ADJUSTERS, TAPER INLET MANIFOLD, FLOW 44,000 LITRES/MIN., 1966 WIRE FRAME STAINLESS AND IS CANTILEVERED, BREAST ROLL 5054MM FACE X 812MM DIAMETER, FORWARD DRIVE ROLL 5054MM X 812MM DIAMETER, THUNE GUIDE, MILLSPAUGH SUCTION COUCH WITH A/F BEARINGS 5181MMFACE X 1028MM DIAMETER, VIB STEAM SHOWER OVER WIRE BOXES, DEVRONISER PROFILING STEAM SHOWER OVER THE SUCTION COUCH WITH DOUBLE DOCTOR, WIRE LENGTH 39.9 MTRS, WIDTH 5 MTRS, MULTIFORM GP 2.5 LAYER 470 PERM, BREAST ROLL TO COUCH CENTRES 16,637 MM, COUCH TO FORWARD DRIVE ROLL 1,498.6 MM SOLEPLATE CENTRES-----.
PRESS SECTION
SUCTION PICK UP ROLL ST/ST. 5105MM X 927MM DIAMETER, BCI FIRST PRESS WITH MAX LOADING KN/M 50 TO 65, ROLL POLY PRESSURE ROLL. PNEUMATIC LOADING AND BEARINGS ARE A/F. FELT CLEANING SHOWER. PART ST/ST FRAME.
SECOND PRESS
KMW WITH ROLLS 1604MM DIAMETER X 5105MM FACE BLIND DRILLED TWO DEPTHS. MAXIMUM LOADING 200 TO 300 KN/M. THE AVERAGE LOADING IS 280 KN/M. BEARINGS A/F. FELT CLEANING SHOWER.
DRYERS SECTIONS OFF 4 TOTAL OF 55 CYLINDERS BLACK CLAWSON MANUFACTURE, CENTRES 6200MM, DIAMETER 1500MM, FACE 5500MM, WEIGHT 4.4 TONS, CENTRAL LUBE SYSTEM, A/F BEARINGS, FIRST SECTION OPERATING AT 50 PSI AND REMAINING CYLINDERS OPERATING AT 105PSI. BOLTED ENDS WITH JOHNSSON FIXED PTX SYPHONS, STEAM THERMAL SYSTEM, FULLY ENCLOSED HOOD WITH LIFTING DOORS, FABRICATED FRAMING. WILLIAM KENYON FELT STRETCHING SYSTEM RECENT INSTALLATION.
COMPUTER
ABB MODEL 1190 SMART SYSTEM INSTALLED 2003, MEASURING MOISTURE, PROFILE AND GSM. ABB D.C.S SYSTEM MASTER AND ADVANT SYSTEMS.
FIBRON TAIL FEED CONVEYORS THROUGH SCANNER TO REEL UP. I.B.S AUTO TAPE FEED TO ASSIST REEL CHANGEOVER.
DRUM REEL UP REEL UP IS A BLACK CLAWSON HORIZONTAL MODEL MODIFIED BY SANDUSKY IN 2001, MULTIPLE SHELL STORAGE, SHELL DRIVE, ROLL DIAMETER 2 METERS. DIAMETER.
REWINDER
BRITISH WINDERS / MASSON SCOTT U6A
REEL-UP SUPPLIES 4 SETS X 1270 MM JUMBOS @ 16 TON TO THE WINDER
WEB DIAMETER RANGE 1270 MM > 1450 MM
MAXIMUM WEB SPEED 1500 M/MIN
OPERATING WEB SPEED 600 > 1500 M/MIN
MAXIMUM WEB WIDTH 4460 MM
MINIMUM CHEESE WIDTH 150 MM
DRUM-ROLL FACE LENGTH 2650 MM
VERTICAL KNIFE STACK NO OF KNIVES 6
TENSION REQUIRED 1000 KG
MAXIMUM REEL WEIGHT 5 TON
HYDRAULIC CORE CHUCKS CORE ID 102MM
PNEUMATIC RIDER ROLL WITH COUNTER WEIGHT
WEB EJECTOR AND ROLL LOWERING TABLE
TWIN MOTOR DRIVES 150KW - 1140 RPM - DMG 225L
REGENERATIVE BRAKE-DRIVE MOTOR 195KW - 1350 RPM - DMA 400S 36V
TRIM HANDLING SYSTEM NEU CHOPPER FANS, SEPARATOR & TRANSFER FAN
DUST EXTRACTION SYSTEM POR ECOMEC EXTRACTION FAN, HOPPER, FEEDER & COMPACTOR UNIT. COMPRESSES THE DUST INTO BLOCKS
EXTERNAL DUST EXTRACTION UNIT WITH COMPRESSION UNIT.
EXTERNAL TRIM FAN AND BLOWER FOR REWINDER TRIM.
CORE LINK AUTOMATIC CORE CUTTER WITH DUST EXTRACTION.
SICMA ROLL WEIGHING, LABELLER PRINTING SYSTEM WITH ROBOT CONVEYOR, PRINT ARM, UP-ENDER AND ROLL CONVEYOR.
