USED BICOMPONENT SPIN LINE, #20 AND #21 CONSISTING OF THE FOLLOWING:
Line Components :
1. Crystallizer/Dryer Set Ups.
2. Extrusion
3. Quench
4. Take Up
SYSTEM 20 :
Crystallizer/Dryer :
Two Conair chip crystallizer/dryer vessel capacity about 1,000 lbs per machine. Agitator and individual heaters are included, each with its own CD 200 air treatment plant. Chip transfer system and box loading station included.
Extrusion :
Two chip extruder hoppers with booster heat system (ie: each hopper can be set at a different heat profile). Conair Loaders to transfer chip into bunkers from chip Crystallizers/dyers.
Two 1.25 inch Hills 30:1 extruder with a 5 Hp A/C motor, 80 rpm maximum speed. Five heating zones, plus throat cooling loop.
One spin head, dowtherm heated, two polymer 8 stream planetary pumps with drives ( see pump capacities on system 21 description ) feed two 320 x 79 mm packs. Polymer melt pressure and temperature monitor points located at inlet and outlet of pumps. Spinnerets for 24, 34 and 50 hole patterns. Set up for sheath/core, mix filaments, segmented pie ( 16 split ), side by side round or trilobal. Discrete controls for temperature and pressure set up. Two a/c inverters to drive the polymer pump drive motors. two A/C drive systems for extruder motors. Control panel with temperature and pressure controls displays.
Quench :
One quench cabinet about 24 inches wide by 40 inches long. A binder screen pack is used to feed quench air to filaments, automatic speed control of quench air. Metered stream finish application on a variable position tree one pump of 0.08 cc/rev (8 ports). One a/c inverter to drive the finish pump.
Take Up :
Barmag supplied std FDY aluminum frame set up with pre tangling jets and yarn management system, and three heated rolls units ( one HF6 and two HF7 rolls ). Main interlacers between last roll and winder. Guides and roll cover boxes included.
One winder Barmag CW7R ( 1,200/8 ) with inverter controls located in separate cabinets. 8 ends per chuck, 120 mm stroke birotor traverse system. Maximum mechanical speed 7,000 m/minute, running speed for product 4,000 m/minute Winder maximum package size is 435 mm. Current bobbin is 110 mm id x 150 mm long x 5 mm thick. All necessary guides and parts needed to run this winder are in place.
Line capacity :
Current line is set up to run 8 end per position this gives a gross output of about 33 lbs. per hour (72 denier FDY). Line can run from 40 to 70 denier multifilament/multicomponent fibers
SYSTEM 21 :
Crystallizer/Dryer :
Two Unadyn chip crystallizer vessels and two dryer vessels capacity about 1,500 lbs per unit. Individual heaters are included, each loop (A and B) has its own air treatment plant.
Extrusion :
Two chip extruder hopers with booster heat system (ie : each hopper can be set at a different heat profile). Unadyn loaders to transfer chip into bunkers from chip dryer.
Two Davis Standard 2.0 inch 24:1 extruders with a 20 Hp A/C motor, 80 rpm maximum speed. Three heating zones, plus throat cooling loop, electrically heated extruder head with pressure and temperature sensors.
Two dowtherm heated transfer lines, into a three position spin beam also dowtherm heated. Two polymer 8 stream planetary pumps per position (Zenith or Feinpruef 0.8, 1.2 and 1.6 CC/REV) with drives feed two 320 x 79 mm packs per position (exactly the same as in # 20). Polymer melt pressure and temperature monitor points located at inlet and outlet of pumps on position # 3. Spinnerets for 24, 34 and 50 hole patterns. Set up for sheath/core, mix filaments, segmented pie (16 split), side by side round or trilobal. Discrete controls for temperature and pressure set up. Two a/c inverter to drives for the polymer pump drive motors. Two A/C drive system for extruder motors. Control panel with temperature and pressure controls displays.
Quench :
Three quench cabinets about 24 inches wide by 40 inches long. A binder screen pack is used to feed quench air to filaments, automatic speed control of quench air. Metered stream finish application on a variable position tree one pump of 0.08 cc/rev per position (8 ports). One a/c inverters to drive the finish pumps.
Take Up :
Barmag supplied std FDY aluminum frame set up with pre tangling jets, and two heated rolls units (one HF6 and one HF7 roll). Main interlacers between last roll and winder. Guides and roll cover boxes included.
Three Barmag CW7R (1,200/8) with inverter controls located in separate cabinets. 8 ends per chuck, 120 mm stroke birotor traverse system. Maximum mechanical speed 7,000 m/minute, running speed for product 4,000 m/minute winder maximum package size is 435 mm. Current bobbin is 110 mm id x 150 mm long x 5 mm thick. All necessary guides and parts needed to run this winders are in place.
Line capacity :
Current line is set up to run 8 end per position this gives a gross output of about 100 lbs. per hour ( 72 denier FDY ). Line can run from 40 to 70 denier multifilament/multicomponent fibers.
