Used line for production of wafers coated with chocolate. Line was working on chocolate coated wafers with reported output 90 wafers per minute. Wafer dimensions: width 29mm, length 125mm. Every wafer was packed in aluminium lined film. Equipment in line new 1990-1991.
Line includes:
Preparation Section:
- Two stainless steel silos for flour each 12 000 litres, diameter 2400mm, height 8520mm, includes pneumatic conveyer, and weight electric measuring system dosing up to 100 kg.
- Stainless steel HAAS (Austrian) turbo mixer for dough with working volume 120 litres, driven by 3.5 kw electric motor, one batch mixed in 4 minutes. Includes system of feeding of dough and stainless steel tank with volume about 200 litres.
- Two stainless steel HAAS (Austrian) turbo mixers for cream - working volume of mixing chamber 125 litres. Chamber jacketed and can work with 4 bar pressure. Heating device included. Machine driven by 9 kW electric motor. One batch mixed in 3 minutes, reported output up to 300 kg/hour.
Production Section:
- Used tunnel furnace for wafers. Manufactured by HAAS (Austrian) model SWAZ 60G, heated by natural gas, gas consumption 60 cubic meters per hour. Two baking lanes, each has 30 dough forms. Every form gives wafer plate with dimensions 260mm x 445mm x 3mm. Furnace has total dimensions: width 2200mm x length 8700mm x height 2050mm, weight 16.4 tons
- Cream coater for wafers - HAAS (Austrian) model WSTM-2, can operate on wafers size from 290mm x 460mm to 350mm x 460mm. Two dies, can work with two different types of cream.
- Crushed nut doser - HAAS (Austrian) - model NSM, controlled by photocell.
- Spraying chocolate coating unit - consist of stainless steel tank 200 litres/ 820mm diameter x height 1470mm/ jacketed with electric heaters. Made by Nielsen (Denmark). Spraying unit - with working width 600mm.
- Spiral wafer cooler - HAAS (Austrian) model SPK40, working width 550mm, length 4000mm. Cooling time 10-30minutes.
- Wafer cutter - HAAS (Austrian) model AWD-M 2/6A BSB 1.0, can operate on wafer sizes: 29mm x 125mm/ 43mm x 125mm/ 33mm x 125mm/ Works with speed up to 12 wafer plates per minute
- Cooling tunnel - NIELSEN (Denmark) - working length 12000mm x 600mm width, cooled by R22
- Chocolate melting tanks: NIELSEN (Denmark) - 2000 litres and 3000 litres/ stainless steel, frame agitators, jacketed, with electric heaters
Packaging Section:
- Two units of packaging machines by CAVANNA (Italy) - packaging in aluminium coated film, 180 wafers per minute, printing date
- Printer for additional prints: MARKEM model 2100, printing area: 50.8mm x 76.2mm
- Two units of packaging machine DiD Domino (Poland) - for packaging for 5 wafers in one block, wrapped with stretch film, includes wrapping tunnel
- Labellers - PALS (UK) up to 150 pieces per minute/ PROMARK (Poland) up to 150 pieces per minute.
