USED TWIN WIRE 2.56M TRIM PAPER MACHINE COMPLETELY OVERHAULED IN 2002 AND 2004 FOR THE PRODUCTION OF HIGH QUALITY FLUTING, LINER, AND WHITE TOP GRADES. RAW MATERIAL IS 100% RECYCLED PAPER. 2.560 WIDTH AT POPE. MAXIMUM DRIVE SPEED OF 450 M/MINUTE WITH AN AVERAGE PRODUCTION SPEED OF 300 M/MINUTE. PRODUCING BETWEEN 105-400 GSM FOR A DAILY PRODUCTION OF BETWEEN 100–120 TONS/DAY. THE MACHINERY INCLUDES:
·STOCK PREPARATION
·TWIN WIRE FOURDINIER
·VACUUM SYSTEM
·DRYER SECTION
·HOOD
·POPE
·MULTI-MOTOR SECTIONAL DRIVE
·DCS SYSTEM
·LUBRICATION SYSTEM
·OVERHAULED REWINDER
·ELECTRICAL AND ELECTRONIC
STOCK PREPARATION
·CONVENTIONAL PULPER 24 M3 WITH CONVEYOR.
·TROMMEL SCREEN & COMPACTING PRESS FOR PULPER REJECTS.
·2 HDC CLEANERS, MODEL DR-3
·1 EACH COARSE SCREEN BY SOTERAS, MODEL SH-700, STAINLESS STEEL, HOLES BASKET DIAMETER 1.2MM.
·COARSE SCREEN REJECTS BY 2 EACH HETT SEPARATORS MODEL SP-700.
·FINE SCREEN BY 1 EACH SCREEN LAMORT, MODEL CH-7 SLOTTED BASKET 0,3 MM AND A 1 SCREEN SOTERAS, MODEL SH-475 SLOTTED BASKET 0,3 MM WORKING IN PARALLEL.
·1 DOUBLE DISC BELOIT, SERIES 3000, MODEL DD-20” WITH A 450 CV MOTOR.
·1 EACH LICAR PUMP AND 1 EACH EMICA PUMP
·STAINLESS STEEL TANKS WITH AGITATOR AND PIPING
·SET OF SPARE PARTS FOR ALL SCREENS
WHITE LINE
·HELICAL PULPER 8 M3 WITH GRID.
·COARSE SCREEN BY A HETT SEPARATOR SP-475
·1 SCREEN SOTERAS, MODEL SH-475 SLOTTED BASKET 0,3 MM. THE REJECTS TO A HETT-SEPARATOR MODEL SP-475
ADDITIONAL MACHINE SPECIFICATIONS:
SUPERIOR FOURDRINIER (TOP WIRE):
·FAN PUMP AND VERTICAL SCREEN SP-800.
·PRESSURIZED HEAD BOX NEW BUILT FLOW 5.000-8.000 L/MINUTE, ON STAINLESS STEEL
·CANTILEVER FOURDRINIER NEW 2002
·1 FORMING BOARD + 3 FOILS + 4 VACUUFOILS + 3 SUCTION BOXES
INFERIOR FOURDRINIER (BOTTOM WIRE):
·FAN PUMP AND VERTICAL SCREEN SP-1000.
·PRESSURIZED HEAD BOX NEW BUILT FLOW 20.000 L/MINUTE, ON STAINLESS STEEL
·CANTILEVER FOURDRINIER NEW 2002
·1 FORMING BOARD + 4 FOILS + 6 VACUUFOILS + 4 SUCTION BOXES + 6 SUCTION BOXES
·1 SUCTION COUCH ROLL
PRESS SECTION:
·1ST PRESS BLIND DRILLED, DOUBLE FELT, WORKING PRESS 30 KN/M
·2ND PRESS BLIND DRILLED, DOUBLE FELT, WORKING PRESS 110 KN/M
·3RD PRESS BLIND DRILLED, DOUBLE FELT, WORKING PRESS 160 KN/M
THREE EACH DRYER SECTIONS:
·7 DRYER CYLINDERS 1500 DIAMETER AND 2.850 MM TABLE WIDTH, 5 BAR. PRESS WORK 3 BAR. FELT DRIVE.
·11 DRYER CYLINDERS 1500 DIAMETER AND 3.150 MM TABLE WIDTH, 5 BAR. PRESS WORK 3 BAR. DRIVE WITH CLOSED GEAR AND 1 MOTOR EACH GROUP (2 SECTION)
·7 DRYER CYLINDERS 1500 DIAMETER AND 3.150 MM TABLE WIDTH, 5 BAR. PRESS WORK 3 BAR. DRIVE WITH CLOSED GEAR AND 1 MOTOR EACH GROUP (2 SECTION)
·CLOSED HOOD BUILT BY BRUNNSCHWEILER WITH HEAT RECOVERY (YEAR 2003).
·STEAM AND CONDENSATE SYSTEM BY BRUNNSCHWEILER.
POPE REEL:
·AUTOMATIC LOADED SPOOLS
·MAXIMUM DIAMETER BOBINE 2.600 M
·BUILT IN 2004
MISCELLANEOUS:
·THREADING WEB BY ROPES FROM THE PRESSES
·2 BROKE PULPERS
REWINDER:
·BUILT BY PASABAN AND OVERHAULED IN 2004
·SPEED MAXIMUM 1.300 M/MINUTE
·CONTROL TENSION FOR EACH BASIS WEIGHT
·BRAKE GENERATOR
·DIÁMETER MAXIMUM SPOOLS 60" (1.500MM)
AUXILIARY INSTALLATIONS:
·FISICO-CHEMICAL WATER TREATMENT
·GAS NATURAL FIRED BOILER, PRODUCTION 12.000 KG/H
·1 COGENERATION GROUP WITH 2 GAS-OIL ENGINES OF 800 KVA EACH ONE AND A RECOVERY BOILER FOR THE EXHAUST GASES PRODUCING STEAM.
·VACUUM INSTALLATION FOR WET-END BY 8 VACUUM PUMPS AND 2 VACUUM FANS.
·2 BUILDING CRANES
·DCS FOR THE STOCK PREPARATION AND THE PAPER MACHINE
·QCS SYSTEM BY TONIOLO.
SPARE PARTS:
6 PRESS ROLLS
2 WIRE ROLLS
2 FELT ROLLS
4 DRYING SECTION ROLLS
2 WIRES
6 FELTS
BASKETS FOR THE SCREENS
40 MOTORS
